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Performance improvement through cleaner production measures in the cane-sugar industry : a case study in India | |
Author | Thuret, Christel |
Call Number | AIT Thesis no. ET-01-23 |
Subject(s) | ugar factories--Thailand--Environmental aspects |
Note | A thesis submitted in partial fulfillment of the requirements for the degree of Master of Engineering, chool of Envirornnent, Resources and Development |
Publisher | Asian Institute of Technology |
Abstract | In today's economic scenario, taking into account environmental concerns, more and more sugar factories are now .considering energy and environmental issues. The overall objective of this study was to improve the performance of cane-sugar industry through Cleaner Production measures. The study was conducted in two cane-sugar factories, Factory A and B, in India, which is the world's second largest sugar cane producer. It was undertaken to analyze the energy and environmental performance of the sugar mills, suggest suitable Cleaner Production options for implementation and to provide assistance to the facto1ies' management in following up the pe1formance efficiently. The Cleaner Production approach adopted combines various issues: energy demand and supply, pollution, natural resources, financial and monitoring-reporting. Three major phases were considered: (1) making a Cleaner Production audit in both factories, (2) suggesting and discussing Cleaner Production options for implementation in Factory A and (3) improving monitoring and reporting in Factory B. Analytical tools employed include energy and mass balance, cost-benefit ratio, financial cash flow and energy performance simulation. (1) The analysis of energy and environmental performance in Factory A revealed that pollution load is acceptable as per local regulations. However, the sugar recovery and energy generation/consumption were lower than in Factory B. Some general recommendations have been thus suggested for Factory A. (2) Three options for Factory A, namely a piping/pump/motor optimized system, hydraulic drives for milling tandem, and a diffuser for sugar extraction, were considered for further technical and financial analysis. Implementing these options would increase revenue through reduction of bagasse consumption, i.e. by-product valorization. Optimizing the piping/ pump/ motor system is financially viable under retrofitting condition. Changing the mill steam turbo-drives to hydraulic drives and milling tandem to diffuser are preferable options under replacement condition. (3) The monitoring and reporting system of Factory B was studied and suggestions made, which will facilitate easy monit01ing department wise through tools in a user-friendly manner. The analysis has been described using data of Factory A, which clearly highlights the improvements suggested. |
Year | 2001 |
Type | Thesis |
School | School of Environment, Resources, and Development (SERD) |
Department | Department of Energy and Climate Change (Former title: Department of Energy, Environment, and Climate Change (DEECC)) |
Academic Program/FoS | Energy Technology (ET) |
Chairperson(s) | Kumar, S.; |
Examination Committee(s) | Mohanty, B.;Visvanathan, C.; |
Scholarship Donor(s) | European Commission (DGI/B-EC) of European Union (EU) Postgraduate Technological Studies program (PTS) ; |
Degree | Thesis (M.Eng.) - Asian Institute of Technology, 2001 |