1 AIT Asian Institute of Technology

Warehouse design under class-based storage policy

AuthorNatanaree Sooksaksun
Call NumberAIT Diss. no.ISE-12-08
Subject(s)Warehouses

NoteA dissertation submitted in partial fulfillment of the requirements for the degree of Doctoral of Engineering in Industrial and Manufacturing Engineering, School of Engineering and Technology
PublisherAsian Institute of Technology
Series StatementDissertation ; no. ISE-12-08
AbstractMany factors influence the effectiveness of warehouse operations and one of the important factors is the layout configuration. A good layout configuration of the warehouse may greatly reduce the travel distance for order picking that is one of the indicators of an effective warehouse operation. Classical method for warehouse design is commonly done in two steps. The first step is to determine the layout and dimension of the aisles that may have impacts on operations, space needs, storage assignment and material handling. The second step is the storage location assignment that concerns assign items to storage locations in storage zones. The design process is performed iteratively until a design with appropriate performance criterion is found. This research proposes a one-step approach for warehouse design that can determine the aisle layout and dimension while simultaneously assigning shelf spaces for storing the items based on item classes. The mathematical model for warehouses that operate under a class-based storage policy is formulated to determine the optimal number of aisles, the length of aisle and the length of each pick aisle to allocate to each product class that will minimize the travel distance. The particle swarm optimization (PSO) algorithm is applied to find solutions for this highly nonlinear model. The numerical examples are given to demonstrate how to use the proposed algorithm to simplify the warehouse design process. Overall, the PSO algorithm can provide the optimal warehouse design in one step and the computational time is shorter than classical method. In addition, this research proposes a Pareto-based multi-objective optimization for warehouse design. The two objectives considered are to minimize travel distance and to maximize usable storage space. The mathematical model is presented for multi-objective warehouse design for warehouses that operate under a class-based storage policy. Moreover, the multi-objective particle swarm optimization (MOPSO) algorithm is proposed to solve the mathematical model. A case study is given to illustrate that the proposed method can identify non-dominant solutions as well as multiple alternative designs.
Year2012
Corresponding Series Added EntryAsian Institute of Technology. Dissertation ; no. ISE-12-08
TypeDissertation
SchoolSchool of Engineering and Technology (SET)
DepartmentDepartment of Industrial Systems Engineering (DISE)
Academic Program/FoSIndustrial Systems Engineering (ISE)
Chairperson(s)Voratas Kachitvichyanukul;
Examination Committee(s)Gong, Dah-Chuan ;Huynh Trung Luong ;Khang, Do Ba;
Scholarship Donor(s)National Science and Technology Development Agency;
DegreeThesis (Ph. D.) - Asian Institute of Technology, 2012


Usage Metrics
View Detail0
Read PDF0
Download PDF0