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Scheduling and job assignment in flowshop manufacturing : a case study | |
Author | Chawalrath Aramsri |
Call Number | AIT Thesis no. ISE-96-01 |
Subject(s) | Scheduling (Management) |
Note | A thesis submitted in partial fulfillment of the requirements for the degree of Master of Engineering, School of Advanced Technologies |
Publisher | Asian Institute of Technology |
Series Statement | Thesis ; no. ISE-96-01 |
Abstract | The extent to which work in process inventory (WIP) is controllable in a flowshop production depends upon the interactions among material handling batch size, job scheduling and machine assignment. This paper addresses to the issue of job assignment, scheduling rule and job release in a practical flowshop environment. The case study pertains to rice cooker production line in a real factory. The company has been producing the products in a job shop type environment but the problems of large of work in process inventory and confusing machine sharing assignments are encountered frequently. The management is thinking now, to organize the production as in a flowshop. This presumably would lead to better production control. However, the management would like to keep the number of machines to be the same as today. The rice cooker production involves part fabrication and assembly . Following this case study, we try to develop each pait of product to produce in artificial temporary machine flow lines without buffer inventory between machine. This concept was used by set it up when the parts are going to produce. Preemption all of machine that pait processing required is applied and connecteq together to be artificial process flow lines. The temporary flow line was give up when the whole processing of that part was complete. For the next step production, machine will be reset for the others parts as their processing route pattern and so on. Beyond this concept, we also group the machine flow line together and name each group as "Room''. The room will consist of machine flow line at least a set unique and control numbers of machine each type not over the existing. We try to put the most active machine flow line in the same room and minimize the number of rooms at least as possible. When the production starts, only one room is active but the others jobs required another route, flow line, appeared in the same room may be produced simultaneously. Until all of jobs processing in the room are completely processed. The room could be closed and then open the other one trial scheduling list for next production. The production environment is described and needed terminology, notation is defined. Examination of the research literature reveals a primary emphasis on static scheduling methods. Application of static methods in a dynamic environment is evaluated, both conceptually and empirically. We conclude that the additional research is needed to develop batch size, transfer batch size, job release and scheduling rules for this practical flowshop environment, especially if automation is contemplated. |
Year | 1996 |
Corresponding Series Added Entry | Asian Institute of Technology. Thesis ;no. ISE-96-01 |
Type | Thesis |
School | School of Advanced Technologies (SAT) |
Department | Department of Industrial Systems Engineering (DISE) |
Academic Program/FoS | Industrial Systems Engineering (ISE) |
Chairperson(s) | Pandey, P. C.; |
Examination Committee(s) | Anulark Pinnoi;Do, Ba Khang; |
Degree | Thesis (M. Eng.) - Asian Institute of Technology, 1996 |