1 AIT Asian Institute of Technology

A prefeasibility study on combination of reverse osmosis and evaporation process in a sugar mill

AuthorLe Le Kyu
Call NumberAIT RSPR no. ET-92-3
Subject(s)Reverse osmosis
Evaporation
NoteA research study (12 credits) submitted in partial fulfillment of the requirement for the degree of Master of Science.
PublisherAsian Institute of Technology
Series StatementResearch studies project report ; no. ET-92-3
AbstractThe existing evarioration u ni t in the sugar mill consumes the la rge amoun t or steam. The effi cien t en ergy coJts urnp tion in t he evaporation syst. c~m of the KHON KANE S ugar- MU1 , 1'l1 ailand. is in v estigat ed . .An .intc->.gr a ted combin ati on of rever [;() os mosis (RO) an cl evaporation process to ac hieve t h e reduction of en ei·gy cons um ption i n t h e su gar- rnill is investigat ed as a prefeas i'oility stn dy . Enet gy a nd mass balan ces ar e separ a tel y cons idered on RO a nd evapora tion units .in t his study. Membrane t echnology l1a8 been devel ope d in ind11s t r ial appl i cat ion for t lie separa tion of . liquid - liq uid and l.iqujd - solid st.r eams . In this s tud y r everse osmos is as a technique .for water r emov ing i8 selected du e to Hi e lower en ergy con sumption, production cos t anct higher wa te r removed. The proposed reverse osmos is of'fe rs a possibly to r emove wat er process for 65% water r emov al of 8 ,000 m3/ day s ugar juice at process prt!ss11 re 102 a t.m an d 0 .015 kglm2-s atm water perm eate flu x. Aft.er passing the RO nn it , the can e j uice is con centrated from 15 br.ix to 55 hri x . Then juice is more concen t r at ed jn donbl e effect evaporator w1tJ1 vapor bl eeding fro1ri 55 bt'i x to 65 br i x. The fi rs t 1aw a nd second law ef ficien cy of proposed evaporator are mor e effj cient t h an existin g syst em. Hav :ir1 g pas.sect from evaporator the jui C'e Ls changed t o a f ur th er s mall grow th of' su crose crys t a ls by v acuum pan (cry st a lLi zer). Estimate capital cost of the RO plant is 3 mil}jon U$ to J'emo ve the 5,200 rn3/day wati~r ln sugar jui ce a nd, t.o tal produ ction cos t is bas ed on cal c ulated a s membra n e replacement cos t., enc:!rgy cos t. and oper ating a nd mainten an ce with labor c:ost, which amoun t is 0. 25 US$ Im~ of 64% wat er r emov al. Ben efits obtain by savi n g energy s upplied from fl ash steam which amount is 12 GJ /h. From t.h e point of view of econ omi c ana lysis, the n et present val ue, interr1al r a t e of retun1 and p ~1 y- back period aI' t-? US$ 746,000, 20 .6% and 17 yea1·s,respecti vely on th e inves tm en t . The RO membran e llfe time is the most serious ch an ging p a r ameter in etpresen t value by the sens itivity anal ysis.
Year1992
Corresponding Series Added EntryAsian Institute of Technology. Research studies project report ; no. ET-92-3
TypeResearch Study Project Report (RSPR)
SchoolSchool of Environment, Resources, and Development (SERD)
DepartmentDepartment of Energy and Climate Change (Former title: Department of Energy, Environment, and Climate Change (DEECC))
Academic Program/FoSEnergy Technology (ET)
Chairperson(s)Mora, J.C.
Examination Committee(s)Tentscher, W.;Visvanathan, C.
Scholarship Donor(s)Keidanren Foundation, Japan.
DegreeResearch Studies Project Report (M.B.A.) - Asian Institute of Technology, 1992


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