1 AIT Asian Institute of Technology

Lagrangian relaxation based heuristic approach for a multi-product multi-stage production system

AuthorSamaranayake, Premaratne
Call NumberAIT Thesis no.IE-89-19
Subject(s)Production planning--Mathematical models

NoteA thesis submitted in partial fulfillment of the requirement for the degree of Master of Engineering
PublisherAsian Institute of Technology
AbstractThis study is concerned with the development of a five-step heuristic algorithm for multi-product, multi-stage production planning problem. The first step is to find a cost lower bound. The second step is an uncapacitated lot-sizing consisting of Lagrangian relaxation and modified Wagner-Whitin algorithm using level-by-level approach. In the third step, capacity feasibility is achieved through pushback smoothing. The fourth s t ep improves the solution using dual updating procedure through subgradient optimization. The fifth step further improves the solution using lot elimination rule. Using this heuristic method, a production plan for an edible oil factory is obtained. Production plan obtained for aggregate facilities are disaggregated using requirement specifications to make production decisions on intermediate facilities. Production decisions on finished products are obtained by disaggregating the aggregate plan on grouped products. Results are analyzed. The analysis shows that a few number of facilities are constrained. Moreover, comparison is made between the results obtained from the proposed heuristic and the existing production plan.
Year1989
TypeThesis
SchoolSchool of Engineering and Technology (SET)
DepartmentDepartment of Industrial Systems Engineering (DISE)
Academic Program/FoSIndustrial Engineering (IE)
Chairperson(s)Fujiwara, Okitsugu;
Examination Committee(s)Van Oudheusden, D.L.;Tang, John C.S.;
Scholarship Donor(s)Royal Government of Belgium;
DegreeThesis (M.Eng.) - Asian Institute of Technology, 1989


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