1 AIT Asian Institute of Technology

Thermal energy conservation in a palm oil mill plant

AuthorCustodio, Rolando S.
Call NumberAIT RSPR no. ET-87-15
Subject(s)Palm-oil industry--Energy conservation
NoteA research study (7 credits) submitted in partial fulfillment of the requirement for the degree of Master of Engineering, School of Environment, Resources and Development
PublisherAsian Institute of Technology
AbstractEnergy conservation in industry is a major national concern. The palm oil industry, being a fairly recent undertaking in Thailand, has not been the subject of any energy utilization study. The research looks into the thermal energy utilization in a palm oil mill plant in Thailand to ascertain efficiency of thermal energy use and thereby determining potential energy conservation measures. An energy audit, limited to the normal approximately steady state operation of the major thermal energy producer and users is conducted. First and second law thermodynamic analysis are made and energy conservation opportunities pin-pointed and analyzed. The results show that the cogeneration system of the plant requires more steam than is needed by the process. The analysis further shows that the use of an accumulator likewise serving as a pressurized feedwater heater cannot fully nor economically recover the excess steam. Energy conservation recommendations are, thus, concentrated in improving the performance of the steam generating unit. Despite the low cost of the fuel which is waste by - product of the process, the study shows that energy conservation measures proposed for the steam generating unit alone can save 34,733 GJ of energy per year. This is equivalent, based on the valuation of the fiber fuel, to a monetary savings of 676,569 Baht which is 34 % of 1986 electricity bill of the plant. The conservation measures analyzed are: excess air control, reduction of flue gas temperature and reduction in fuel moisture. The main impediments to energy conservation in the plant are the practically zero value of the fuel and the excess low pressure steam. The study recommends researches towards finding alternative uses for the fuel that may increase its value, and possible ways of utilizing the excess steam.
Year1987
TypeResearch Study Project Report (RSPR)
SchoolSchool of Environment, Resources, and Development (SERD)
DepartmentOther Field of Studies (No Department)
Academic Program/FoSEnergy Technology (ET)
Chairperson(s)Bhattacharya, Sribas C. ;Prida Wibulswas
Examination Committee(s)Mora, Jean-Claude
Scholarship Donor(s)Shell International
DegreeResearch Studies Project Report (M. Eng..) - Asian Institute of Technology, 1987


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